Additive Manufacturing for Antenna Applications

This thesis presents methods to make use of additive manufacturing (AM) or 3D printing (3DP) technology for the fabrication of antenna and electromagnetic (EM) structures. A variety of 3DP techniques based on filament, resin, powder and nano-particle inks are applied for the development and fabrication of antennas. Fully and partially metallised 3D printed EM structures are investigated for operation at mainly microwave frequency bands. First, 3D Sierpinski fractal antennas are fabricated using binder jetting printing technique, which is an AM metal powder bed process. It follows with the introduction of a new concept of sensing liquids using and non-planer electromagnetic band gap (EBG) structure is investigated. Such structure can be fabricated with inexpensive fuse filament fabrication (FFF) in combination with conductive paint. As a third method, inkjet printing technology is used for the fabrication of antennas for origami paper applications. The work investigates the feasibility of fabricating foldable antennas for disposable paper drones using low-cost inkjet printing equipment. It then explores the applicability of inkjet printing on a 3D printing substrate through the fabrication of a circularly polarised patch antenna which combines stereolithography (SLA) and inkjet printing technology, both of which use inexpensive machines. Finally, a variety of AM techniques are applied and compared for the production of a diversity WLAN antenna system for customized wrist-worn application.